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Method for manufacturing shaped components from web materials

Image Number 4 for United States Patent #6743324.

A method for manufacturing shaped components for absorbent articles from web materials including the following steps. A first web of material is provided in a machine direction. The first web is cut into at least two shaped strips having alternating nested projecting portions defined by at least one shaping cut having a pattern extending in the machine direction and alternately extending in the cross machine direction to alternate distal points located between longitudinal side edges of the first web. At least a first and a second of the shaped strips are separated. A second web of material is provided in the machine direction. At least the first shaped strip is joined to the second web. The second web is repositioned in the cross machine direction a predetermined distance. At least the second shaped strip is joined to the second web. The resultant composite web is cut into separate shaped components.

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