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Sulzer Metco Patents
Assignee:
Sulzer Metco
Address:
US), Inc. (Westbury, NY
No. of patents:
29
Patents:




Patent Number Title Of Patent Date Issued
7392930 Iron-based braze filler metal for high-temperature applications July 1, 2008
Brazing filler metal compositions have excellent wettability to nickel/cobalt/iron-based base metals and produce braze joints with high strength and heat/corrosion resistance. The iron-based braze filler metal includes chromium in amounts between about 20 to 35 percent by weight, sil
7291577 Hydrometallurgical process for production of supported catalysts November 6, 2007
A process for the production of a supported catalyst. The process comprises heating a slurry that comprises a catalyst support and at least one active catalytic ingredient precursor. Gas is introduced to the slurry at a sufficient pressure to reduce the at least one active catalytic
7267889 Sprayable composition September 11, 2007
The present invention provides a sprayable composition comprising a ceramic particulate including albite, illite, and quart, and a metallic composition, including nickel, chromium, iron, and silicon. The sprayable composition may be a composite particle, a blend, or a cored wire. The
7223067 Flow machine with a ceramic abradable May 29, 2007
The flow machine is furnished with an abradable (10) made of a particle composite material. This so-called composite (1) contains granular core particles (2) of a ceramic material. The surfaces (20) of the granular core particles carry functional layers (22) which form an intermediate
7179507 Thermal spray compositions for abradable seals February 20, 2007
A thermal spray composition and method of deposition for abradable seals for use in gas turbine engines, turbochargers and steam turbines. The thermal spray composition includes a solid lubricant and a ceramic preferably comprising 5 to 60 wt % total of the composition in a ratio of
7135240 Thermal spray compositions for abradable seals November 14, 2006
A thermal spray composition and method of deposition for abradable seals for use in gas turbine engines, turbochargers and steam turbines. The thermal spray composition includes a solid lubricant and a ceramic preferably comprising 5 to 60 wt % total of the composition in a ratio of
7052527 Thermal spray composition and method of deposition for abradable seals May 30, 2006
A thermal spray composition and method of deposition for abradable seals for use in gas turbine engines, turbochargers and steam turbines. The thermal spray composition comprises a mixture of metal-clad solid lubricant particles and unclad solid lubricants particles for producing an
7030336 Method of fixing anodic arc attachments of a multiple arc plasma gun and nozzle device for same April 18, 2006
An improved anode element for a plasma generator is comprised of an anode body having a central bore therein. A plurality of arc attachment regions are formed along a surface of the central bore. Each attachment is configured to provide a substantially radially predefined attachment
7008462 Thermal spray compositions for abradable seals March 7, 2006
A thermal spray composition and method of deposition for abradable seals for use in gas turbine engines, turbochargers and steam turbines. The thermal spray composition includes a solid lubricant and a ceramic preferably comprising 5 to 60 wt % total of the composition in a ratio of
6887530 Thermal spray compositions for abradable seals May 3, 2005
A thermal spray composition and method of deposition for abradable seals for use in gas turbine engines, turbochargers and steam turbines. The thermal spray composition includes a solid lubricant and a ceramic preferably comprising 5 to 60 wt % total of the composition in a ratio of
6869550 Method of producing a pre-alloyed stabilized zirconia powder March 22, 2005
A pre-alloyed stabilized zirconia powder suitable for use in thermal barrier applications is formed by alloying zirconia with a stabilizer, such as yttria, and processing the alloyed stabilized zirconia to form a very fine powder. The raw powder is then spray-dried to produce an aggl
6808756 Thermal spray composition and method of deposition for abradable seals October 26, 2004
A thermal spray composition and method of deposition for abradable seals for use in gas turbine engines, turbochargers and steam turbines. The thermal spray composition comprises a mixture of metal-clad solid lubricant particles and unclad solid lubricants particles for producing an
6759085 Method and apparatus for low pressure cold spraying July 6, 2004
A cold spraying process for forming a coating of powder particles sprayed in a gas substantially at ambient temperature onto a workpiece is improved by placement in a low ambient pressure environment in which the pressure is substantially less than atmospheric pressure. The low pressure
6524704 Thermal spray powder of dicalcium silicate and coating thereof and manufacture thereof February 25, 2003
A powder of dicalcium silicate is made by spray drying calcia and silica with incorporation of sodium and phosphorus or stabilized zirconia. The spray dried powder is sintered to form a thermal spray powder. Sprayed coatings have a web of interconnected, randomly oriented microcracks
6503576 Superalloy HVOF powders with improved high temperature oxidation, corrosion and creep resistance January 7, 2003
A high velocity oxygen fuel thermal spray powder comprising a superalloy having the formula MCrAlY--X, wherein M is at least one metal taken from the group consisting of nickel, cobalt, and iron; X is at least one reactive element taken from the group consisting of hafnium, rhenium,
6346134 Superalloy HVOF powders with improved high temperature oxidation, corrosion and creep resistance February 12, 2002
A high velocity oxygen fuel thermal spray powder comprising a superalloy having the formula MCrAlY--X, wherein M is at least one metal taken from the group consisting of nickel, cobalt, and iron; X is at least one reactive element taken from the group consisting of hafnium, rhenium,
6319560 Apparatus and method for coating the outer surface of a workpiece November 20, 2001
A method and apparatus for coating the outer surface of a workpiece comprises disposing a workpiece in a fixed position along an axis and rotating a thermal spray gun around the axis on a support with a thermal spray thereof directed towards the axis. The powder, fuel and oxygen are
6254704 Method for preparing a thermal spray powder of chromium carbide and nickel chromium July 3, 2001
A thermal spray powder consists of nickel, chromium and carbon. The chromium consists of a first portion and a second portion, the nickel being alloyed with the first portion in an alloy matrix. The second portion and the carbon are combined into chromium carbide substantially as Cr.
6091042 Arc thermal spray gun extension and gas jet member therefor July 18, 2000
An arc spray apparatus includes a spray gun body with a pair of converging wire guides to guide two feeding metal wires to a region of contact at the wire tips where an arc melts the tips. A gas jet member has a projection extending forwardly from the gun body and offset laterally from a
6076742 Arc thermal spray gun extension with conical spray June 20, 2000
In a two-wire arc spray extension two metal wires are guided into contact, and a gas cap is affixed to a gun body. The feeding wires receive an arc current to effect an arc and thereby molten metal at the wire tips. The gas cap has a plurality of orifices therein that receive pressurized
6071324 Powder of chromium carbide and nickel chromium June 6, 2000
A thermal spray powder consists of nickel, chromium and carbon. The chromium consists of a first portion and a second portion, the nickel being alloyed with the first portion in an alloy matrix. The second portion and the carbon are combined into chromium carbide substantially as Cr.
6068201 Apparatus for moving a thermal spray gun in a figure eight over a substrate May 30, 2000
A figure eight mechanism moves a thermal spray gun over a substrate such that the deposit pattern has a figure eight configuration. The mechanism and thereby the thermal spray gun and the pattern are traversed along the substrate. The mechanism is such that, when driven by an input drive
6042019 Thermal spray gun with inner passage liner and component for such gun March 28, 2000
A gas cap for a thermal spray gun has a spray passage extending from the combustion chamber to an exit end, and a thermal spray material is fed into the passage. A nozzle component of the gas cap is formed of a tubular inner member in thermal contact with a metallic outer member, such as
5997248 Silicon carbide composition for turbine blade tips December 7, 1999
A granular composition is applied to tips of rotor blades utilized in a gas turbine engine wherein the blade tips rub against an abradable ceramic layer. Individual grains each have a core of silicon carbide and a layer of aluminum nitride on the core. A layer of a cladding metal may be
5964405 Arc thermal spray gun and gas cap therefor October 12, 1999
An arc spray gun has a pair of tubular wire guides that guide two metal wires to a point of contact at the wire tips where an arc current through the wires effect an arc, thereby melting the tips. Primary gas channeling on a central axis issues a primary gas flow that atomizes the molten
5935458 Wire thermal spray apparatus with dual motors August 10, 1999
A wire thermal spray gun such as a two-wire arc gun has a speed regulator for a DC pull motor in the gun. Armature current corresponds to pulling torque on the pull motor depending on load resistance of the wires. A DC push motor is between a wire supply and the gun, with wire conduits
5837959 Single cathode plasma gun with powder feed along central axis of exit barrel November 17, 1998
A single cathode plasma gun injects powder therein so that the powder exits along a central axis of an exit barrel of the gun, in order to provide improved coatings of the powder material on a workpiece. The central axis of the single cathode extends from an arc chamber and intersects wi
5506055 Boron nitride and aluminum thermal spray powder April 9, 1996
A composite thermal spray powder, for producing abradable coatings, is substantially in the form of clad particles each of which has a core particle of boron nitride and subparticles of aluminum-silicon alloy. The subparticles are bonded to the core particle with an polymeric binder.
5436426 Fixture and method for cooling tubular substrate during thermal spraying July 25, 1995
A cooling fixture for thermal spraying includes a rotatable tubular member for supporting a tubular substrate such as for an oxygen sensor. A cooling tube extends from the tubular member into an open end of the substrate so as to delimit an annular channel therein. The other end of the s

 
 
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